Expert Chemical Consultancy Solutions

Conceptual studies such as Feasibility studies, Basic Engineering, Design Engineering, Construction, Commissioning and Startup of the plant can be taken-up. We have a combined  experience of 80+ years that had dealt with many of the above processes. 

Conceptual design and study involves the initial exploration and development of a design concept, often used as a foundation for more detailed design phases. It's a creative and iterative process focused on identifying and evaluating different design solutions to meet specific needs, constraints, and requirements.

 As-built drawings are drawings that show all the minor and major modifications made by the contractor to the original drawing to provide an exact rendering of the project.  As-built drawings are detailed documents that reflect the exact specifications and conditions of a finished construction project. They are also known as record drawings or red-line drawings  and serve to compare the original design with the final construction, documenting all modifications made during the building phase. These drawings are crucial for understanding the actual layout and features of a building, as they provide a comprehensive blueprint of what was constructed, including any changes made during the construction process. Additionally, as-built drawings are contractually binding documents that can be used to prove that a contractor fulfilled their obligations to the satisfaction of the owner and relevant authorities. 

  A process study in manufacturing involves analyzing and understanding the flow of materials and work within a production system to identify bottlenecks, inefficiencies, and areas for improvement. It can also involve studying the sequence of operations, time taken for each step, and the resources used to produce a product.

A safety audit is a structured process that evaluates an organization’s safety practices, procedures, and policies. It aims to: 

• a) Identify potential hazards
• b) Ensure compliance with safety regulations
• c) Promote a safe working environment
• d) Mitigate risks
• e) Reduce accidents
• f) Foster a culture of safety.

we are experts in Safety and worked over 40 years in doing various studies and developing the reports that have been used by the management to improve the safety of their plants.   

  A systematic and thorough check of a process prior to the introduction of a highly hazardous chemical to a process. We can help you in developing the PSSR report. The PSSR will confirm the following: Construction and equipment are in accordance with design specifications; Safety, operating, maintenance, and emergency procedures are in place and are adequate; A process hazard analysis has been performed for new facilities and recommendations have been resolved or implemented before startup, and modified facilities meet the management of change requirements; and training of each employee involved in operating a process has been completed.

 Behavioural science training equips individuals at all levels within an organization (workers, supervisors, and management) with skills to understand and influence human behaviour, leading to improved performance, teamwork, and overall organizational effectiveness. This type of training focuses on understanding the psychological and sociological factors that impact employee attitudes, motivations, and group dynamics. The training tries to accomplish the employees to be happy, healthy and work in a encouraging environment. 

We offer comprehensive training and support services to help you get the most out of your technology investments, and to ensure that your team is equipped with the skills they need to succeed.

GMP review and training programs ensure that manufacturing facilities adhere to Good Manufacturing Practices, a critical aspect of quality assurance in industries like pharmaceuticals, food, and cosmetics. These programs educate personnel on the principles of GMP, emphasizing adherence to standards, and ensuring that products  are consistently produced and controlled to meet quality standards.  

Evaluation of the sick units and recommend the revival programs in cases w here a turn-around can be seen. Develop and recommend measures to ensure the units come out of the red zone. In some cases, a sale may be recommended and a proper evaluation will be taken up for the maximum profits out of the sick units.

A Process Safety Review (PSR) is a systematic, planned process for identifying and addressing potential hazards and risks within a process plant or facility. It's essentially a team meeting where safety experts, clients, and other relevant personnel work tog ether to brainstorm, assess risks, and review the effectiveness of safety measures. The goal is to ensure that the process is safe for personnel and equipment systems. 

It is the legal obligation of every employer to ensure that their employees operate within a safe working environment. As part of that obligation, they are required to ensure risks are appropriately managed and, where possible, eliminated.

To identify those risks and ensure that policies and processes are working effectively, employers should undertake a top-level health and safety review. It is recommended that they do so regularly, at least once per year.

Your review might reveal additional duties that haven’t been risk assessed yet, processes that could be changed to make them safer, or areas where employees require additional guidance.

As part of the review, it is recommended that senior members of staff undertake “shop-floor” inspections, looking beyond the data at what could be improved or what is working well.

On the subject of health and safety working well, you might consider publishing the findings of your review, perhaps demonstrating transparency and trustworthiness – two attributes likely to be valued by clients and employment candidates alike. 

Troubleshooting a process involves a systematic approach to identify and resolve problems. It typically begins with identifying the problem, followed by analyzing its potential causes and then testing possible solutions. The process continues with implementing the most viable solution, verifying its effectiveness, and documenting the entire process for future reference.

In the drug industry, troubleshooting can be done in the form of identifying the areas where the impurities are coming from and how they can be reduced. 

 Vents and drains play crucial roles in plumbing systems. Vents, typically located at high points, allow air to flow through the drainage system, preventing back pressure and sewer gas from entering the building. Drains, usually at low points, remove waste water and solids from the system. Proper venting and drainage are essential for efficient wastewater removal, preventing clogs, and ensuring a healthy environment. 

In Telangana Vents and Drains analysis has become statutory to avoid severe accidents and hence it is necessary to get the evaluations done once every 2 years.